BLFC Monobloc Machine: How Does Tech-Long Develop Eco-Friendly Products?

As one of them, Tech-Long launches an eco-friendly BLFC Monobloc machine to meet the requirement of green production.

11:29 27 January 2022

The need for sustainable and environmental business activities is no longer a mere conversation or appeal; instead, it has grown vastly into an economic concern for which everyone is actively participating, especially the high-consumption industries.

 

Following the pattern, the beverage packaging industry is also taking steps to make a positive impact with their activities. As one of them, Tech-Long launches an eco-friendly BLFC Monobloc machine to meet the requirement of green production based on its interpretation of environment-friendly.

 

What Does “Environment-Friendly” Mean to Liquid Packaging Industry? 

 

Less Energy Consumption

With the many types of clean energy, nearly 70% of electricity worldwide is still generated by thermal power, which burns non-renewable fossil fuel and pollutes the air. Based on this fact, the beverage packaging industry should save energy consumption which takes up a large expenditure.

 

High Efficiency

Increased efficiency inside process facilities can save resources. For example, by raising the efficiency, the beverage packaging time can be shortened so that the power that supports the illumination and functioning machines can be saved.

 

Low Noise

Noise is also a type of pollution. Loud noise produced by the functioning machines can harm hearing, raise blood pressure, and affect productivity, all while raising the stress and fatigue levels of the employees. Controlling loud noise is now a growing concern among beverage packaging companies.

 

No Waste

Minimizing waste is a crucial step towards sustainability. The products have to be cost-effective by producing zero waste. Not only is it good for the environment and end consumers but manufacturers as well because it financially helps the companies. 

 

Recyclable Products

Beverage products have a very short life cycle which is a big reason behind landfills and general waste. Therefore, the production of eco-friendly and reusable materials is the focus of the beverage packaging industry. With biodegradable products and packaging made from plant-based resources, companies are working towards making their packaging recyclable to reduce pollution. 

 

 

Problems Faced by Beverage Packaging Industry 

Despite the good intentions of the beverage industry to improve the sustainability level, progress is relatively slow due to several problems. Following are three major issues that halt a company from achieving its sustainability goals.

 

Low Capability and Efficiency

In 2020, packed water consumption exceeded 450 billion liters, making it the world's most consumed packed beverage type. To meet this high consumption demand, companies face the challenge of meeting the high-volume market need, but it is still a tough task for beverage-packaging companies with low capability and efficiency to raise their production efficiency by the outdated packaging machines. 

 

Too Much Waste

The high volume of waste like liquid leaks is one of the issues that the beverage industry faces due to the lack of a precise quantitative meter, non-automatic production, and high defective products rate. 

 

High Consumption

Some beverage companies with non-optimized packaging technology cannot get rid of paying the expensive bills of electricity and other resources. Without energy-saving technology, their production cost stays high which means they are losing the price advantage.

 

 

 

BFLC Monobloc Machine: The Green Packaging Solution

The revolutionary BFLC Monobloc machineis a game-changer in the beverage packaging industry. The environment-friendly packaging Monobloc machine offers an automatic packaging system to improve efficiency and increase flexibility and maintenance. 

 

Let’s see why Tech-Long's BFLC beverage packaging machine is the next big thing. Here are the primary functions it serves: 

 

Blowing 

Servo stretching and mechanical seal structures allow variable parameter adjustment and a maximum processing angle. The opening and closing mechanisms of the base mold are interlocked, which decreases striking and vibration.

 

In simple words, its blowing technology employs six blowing devices to cut high-pressure air consumption by 40% to 55%. High-speed heating and air circulation systems are also energy-efficient, saving up to 40% on energy costs.

 

Labeling 

Its modular labeling stations and various station allocations allow it to meet hot-melt glue and self-adhesive labeling needs on the same beverage packaging machine. The Monobloc Machine can automatically recognize whether a label roll is in use. When the labeler’s usage approaches the preset limit, it will slow down but not stop, allowing the roll to be replaced automatically. 

 

Each system component has its servo drive to improve transmission accuracy and labeling efficiency while also lowering vibration and noise levels.

 

Filling-Capping

The monobloc machine is well-made, durable, and free of atomization. 

 

Basement design performs optimum drainage capability, which offers a highly sanitized procedure.

 

The flexible volumetric filling uses flow meters for cost-effective and durable functioning, reducing the chances of defective products.

 

The automated CIP system increases efficiency, while a capping cam with an optimized and flexible track ensures stability during high-speed rotation.

Also, its toughened glass with an enclosed frame increases its durability.

 

Product 

The BFLC Monobloc Machine efficiently works with PET (polyethylene products), which can be recycled and reused after several procedures. 

 

Conclusion

The Monobloc machine by Tech-Long is a marvel when it comes to efficiency, durability, and sustainability. Tech-Long, a packaging equipment manufacturer, is not only the expert in their field but is also a well-trusted name globally. Tech-Long provides exceptional services with extraordinary products that meet the high-efficiency and environmental guidelines well. The packing machine manufacturer is known worldwide for its strict quality standards, diverse categories, and dedicated customer service.